General Purpose Spring Cold Heading Free-Cutting REED WIRE Scrubbing Ni-Co
What is
Stainless steel
Stainless steel is ferric
which contains more than 12% of chromium to keep from stain and rust.
And it is an alloy steel of complex which consists of carbon, nickel, silicon,
and molybdenum according to its own necessity.
Kinds
of Stainless steel
Austenite stainless
steel ~
This is an alloy steel of Ferrum-Nickel.
Major one is 18Cr-8Ni which is non-magnetic at normal and high temperature.
Ferrite
stainless steel
~
This
is an alloy steel of Ferrum and Chromium same as martensitic type.
It dosen't make 'R' type in high temperature because it contains 18%
Chromium.
Martensite stainless steel ~ This
is an alloy steel of Ferrum and Chromium containing 13% Chromium.
Various mechanical properties can be obtained with proper heat treatment.
Characteristics
of Stainless steel
As our stainless
steel products are remarkably different from those of regular carbon steel,
these are being used for various applications like
ordinary
springs, cold heading, reed, scrubbers, spring washers, and springs for
precision components.
General
characteristics
of stainless steel
¢Á Fine surface
with bright finish. ¢Á Various methods for
surface treatment. ¢Á Anti-rust.
¢Á
Abrasion
resistant.
¢Á
Superior breaking
strength.
¢Á
Strong against fire and high temperature.
Chemical composition of stainless steel
1. Chemical composition of austenite stainless steel (KS D 3702/JIS G 4308)
|
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Cu |
|
|
304 |
0.08 |
1.00 |
2.00 |
0.045 |
0.030 |
18.00 ~ |
8.00 ~ |
- |
- |
|
and below |
and below |
and below |
and below |
and below |
20.00 |
10.50 |
|||
|
304L |
0.030 |
1.00 |
2.00 |
0.045 |
0.030 |
18.00 ~ |
9.00 ~ |
- |
- |
|
and below |
and below |
and below |
and below |
and below |
20.00 |
13.00 |
|||
|
316 |
0.08 |
1.00 |
2.00 |
0.045 |
0.030 |
16.00 ~ |
10.00 ~ |
2.00 ~ |
- |
|
and below |
and below |
and below |
and below |
and below |
18.00 |
14.00 |
3.00 ~ |
||
|
316L |
0.030 |
1.00 |
2.00 |
0.045 |
0.030 |
16.00 ~ |
12.00 ~ |
2.00 ~ |
- |
|
and below |
and below |
and below |
and below |
and below |
18.00 |
15.00 |
3.00 ~ |
||
|
XM7 |
0.08 |
1.00 |
2.00 |
0.045 |
0.030 |
17.00 ~ |
8.50 ~ |
- |
3.00 ~ |
|
and below |
and below |
and below |
and below |
and below |
19.00 |
10.50 |
4.00 ~ |
||
|
303 |
0.15 |
1.00 |
2.00 |
0.20 |
0.15 |
17.00 ~ |
8.00 ~ |
- |
- |
|
and below |
and below |
and below |
and below |
and below |
19.00 |
10.00 |
Remark For 303, it is possible to add up 0.60% or less of Mo.
2. Chemical composition of austenite stainless steel (KS/JIS)
|
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Cu |
N |
|
|
304M |
0.05 |
1.00 |
2.00 |
0.045 |
0.030 |
18.00 ~ |
9.00 ~ |
- |
- |
- |
|
and below |
and below |
and below |
and below |
and below |
20.00 |
10.00 |
¡¡ |
|||
|
304HC |
0.060 |
1.00 |
2.00 |
0.035 |
0.030 |
18.00 ~ |
8.00 ~ |
- |
1.00 ~ |
- |
|
and below |
and below |
and below |
and below |
and below |
20.00 |
10.50 |
¡¡ |
3.00 |
||
|
202M |
0.05 ~ |
1.00 |
9.00 ~ |
0.040 |
0.030 |
17.50 ~ |
5.00 ~ |
- |
- |
0.250 ~ |
|
0.15 |
and below |
12.00 |
and below |
and below |
20.00 |
7.00 |
¡¡ |
0.350 |
3. Chemical composition of ferrite stainless steel (KS D 3702/JIS G 4308)
|
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Cu |
|
|
430 |
0.12 and below |
0.75 and below |
1.00 and below |
0.040 and below |
0.030 and below |
16.00~18.00 |
- |
- |
- |
4. Chemical composition of martensite stainless steel (KS D 3702/JIS G 4308)
|
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Cu |
|
|
420F |
0.26~0.40 |
1.00 and below |
1.25 and below |
0.060 and below |
Above 0.15 |
12.00~14.00 |
- |
- |
- |
The Property of Our company Product
1. Stainless steel wire for general purpose (KS D 3703/JIS G 4309)
: Mild Quality No1(W1,1/8H), Mild Quality No2(W2,/4H), 1/2 Hard Quality(1/2H)
|
304H,304M,316 |
|||||||
|
¡¡Diameter |
Mild Quality No1 (1/8H) |
Mild Quality No2 (1/4H) |
Hard Quality (1/2H) |
¡¡Weigth |
|||
|
(§®) |
(kg/§®2) |
(§®) |
(kg/§®2) |
(§®) |
(kg/§®2) |
(§®) |
¡¡ (kg) |
|
0.60~0.79 |
55 ~ 90 |
270 ~ 290 |
- |
- |
- |
- |
25 |
|
0.80~1.19 |
¡¨ |
¡¨ |
80 ~ 115 |
250 ~ 280 |
115 ~ 150 |
250 ~ 280 |
¡¨ |
|
1.20~1.60 |
¡¨ |
¡¨ |
¡¨ |
350 ~ 380 |
¡¨ |
350 ~ 380 |
50 |
|
1.61~1.99 |
50 ~ 85 |
410 ~ 430 |
75 ~ 110 |
¡¨ |
110 ~ 145 |
¡¨ |
¡¨ |
|
2.00~2.99 |
¡¨ |
¡¨ |
¡¨ |
500 ~ 600 |
¡¨ |
500 ~ 600 |
100 |
|
3.00~4.49 |
¡¨ |
610 ~630 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
|
4.50~5.00 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
100 ~ 200 |
|
5.01~5.49 |
50 ~ 80 |
¡¨ |
75 ~ 105 |
¡¨ |
105 ~ 135 |
¡¨ |
¡¨ |
|
5.50~8.00 |
¡¨ |
680 ~ 700 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¨ç Diameter tolerace and ovality (barometer : mm)
| Diameter | Dia.Tolerance(§®) | Ovality(§®) | ||
| JIS | Our company | JIS | Our company | |
| Over 0.32 - 0.70 | ¡¾0.010 | ¡¾0.008 | 0.010 And Below | 0.008 And Below |
| Over 0.07 - 1.00 | ¡¾0.015 | ¡¾0.010 | 0.015 And Below | 0.010 And Below |
| Over 1.00 - 1.60 | ¡¾0.020 | ¡¾0.015 | 0.02 And Below | 0.015 And Below |
| Over 1.60 - 2.80 | ¡¾0.030 | ¡¾0.025 | 0.03 And Below | 0.025 And Below |
| Over 2.80 - 5.00 | ¡¾0.040 | ¡¾0.030 | 0.04 And Below | 0.030 And Below |
| Over 5.00 - 9.00 | ¡¾0.050 | ¡¾0.040 | 0.05 And Below | 0.040 And Below |
¨è Elongation (For W1 only)
| Diameter(§®) | Elongation (%) | |
| JIS | Our company | |
| 0.30 - 0.50 | Over 20 | Over 25 |
| Over 0.50 - 9.00 | Over 30 | Over 35 |
2. Stainless steel wire for spring (KDS D 3535/JIS G 4314) : WPA type(3/4H), WPB type(FH)
|
¡¡ |
|
304H, 304M |
,316 |
¡¡ |
¡¡ |
¡¡ |
||
|
Diameter |
Standard |
T/S(kg/§®2) |
Inner |
Dia. (mm) |
Weight |
per Coil(kg) |
||
|
(§®) |
WPA |
WPB |
Bright |
Dull |
Bright |
Dull |
||
|
0.20 |
165 ~ 190 |
220 ~ 245 |
100 ~ 110 |
100 ~ 110 |
1 |
3 ~ 5 |
||
|
0.21 ~ 0.24 |
160 ~ 185 |
210 ~ 235 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
0.25 ~ 0.29 |
¡¨ |
¡¨ |
¡¨ |
160 ~ 170 |
¡¨ |
5 ~ 10 |
||
|
0.30 ~ 0.34 |
¡¨ |
¡¨ |
160 ~ 170 |
180 ~ 200 |
2 |
15 ~ 20 |
||
|
0.35 ~ 0.39 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
3 |
¡¨ |
||
|
0.40 |
¡¨ |
¡¨ |
180 ~ 200 |
¡¨ |
5 |
20 |
||
|
0.41 ~ 0.49 |
¡¨ |
200 ~ 225 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
0.50 ~ 0.59 |
¡¨ |
¡¨ |
¡¨ |
210 ~ 230 |
10 |
25 ~ 30 |
||
|
0.60 ~ 0.70 |
¡¨ |
¡¨ |
210 ~ 230 |
¡¨ |
25 |
30 |
||
|
0.71 ~ 0.79 |
150 ~ 175 |
190 ~ 215 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
0.80 ~ 1.00 |
¡¨ |
¡¨ |
250 ~ 280 |
250 ~ 280 |
¡¨ |
50 |
||
|
1.01 ~ 1.14 |
140 ~ 165 |
180 ~ 205 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
1.15 ~ 1.19 |
¡¨ |
¡¨ |
¡¨ |
350 ~ 380 |
¡¨ |
60 |
||
|
1.20 ~ 1.40 |
¡¨ |
¡¨ |
350 ~ 380 |
¡¨ |
50 |
¡¨ |
||
|
1.41 ~ 1.59 |
135 ~ 160 |
170 ~ 195 |
¡¨ |
¡¨ |
¡¨ |
80 |
||
|
1.60 ~ 1.79 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
100 |
||
|
1.80 ~ 1.99 |
¡¨ |
¡¨ |
¡¨ |
500 ~ 530 |
¡¨ |
¡¨ |
||
|
2.00 |
¡¨ |
¡¨ |
500 ~ 600 |
500 ~ 600 |
100 |
¡¨ |
||
|
2.01 ~ 2.60 |
130 ~ 155 |
160 ~ 185 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
2.61 ~ 4.00 |
120 ~ 145 |
150 ~ 175 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
4.01 ~ 4.49 |
110 ~ 135 |
140 ~ 165 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
|
4.50 ~ 6.00 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
100 ~ 200 |
100 ~ 200 |
||
|
6.01 ~ 7.20 |
100 ~ 125 |
130 ~ 155 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
||
Remark For the WPA type, the bright finished products are available on or above 0.26mm and the dull finished ones on or above 0.23mm.
¨ç Diameter tolerace and ovality (barometer : mm)
| Diameter | Dia.Tolerance(§®) | Ovality(§®) | ||
| JIS | Our company | JIS | Our company | |
| Over 0.18 - 0.45 | ¡¾0.010 | ¡¾0.008 | 0.010 And Below | 0.008 And Below |
| Over 0.45 - 1.80 | ¡¾0.015 | ¡¾0.010 | 0.015 And Below | 0.010 And Below |
| Over 1.80 - 3.20 | ¡¾0.020 | ¡¾0.015 | 0.020 And Below | 0.015 And Below |
| Over 3.20 - 7.00 | ¡¾0.030 | ¡¾0.025 | 0.030 And Below | 0.025 And Below |
| Over 7.00 - 9.00 | ¡¾0.050 | ¡¾0.040 | 0.050 And Below | 0.040 And Below |
¡¡
3. Stainless wire for cold heading (KDS D 3697/JIS G 4315) : WSA(CHA), WSB(CHB)
|
XM-7, 304HC |
|||||||||
|
Dia.(mm) |
WSA(XM-7) |
WSB(XM-7) |
WSB(304HC) |
||||||
|
T/S |
Weight |
Coil Inner |
T/S |
Weight |
Coil Inner |
T/S |
Weight |
Coil Inner |
|
|
(kg/§®2) |
(kg) |
Dia.(§®) |
(kg/§®2) |
(kg) |
Dia.(§®) |
(kg/§®2) |
(kg) |
Dia.(§®) |
|
|
1.50 ~ 1.60 |
50 ~ 65 |
50 |
270 ~ 290 |
55 ~ 75 |
50 |
350 ~ 380 |
65 ~80 |
- |
- |
|
1.61 ~ 1.99 |
45 ~ 60 |
¡¨ |
410 ~ 430 |
47 ~ 65 |
¡¨ |
¡¨ |
57 ~ 72 |
- |
- |
|
2.00 ~ 2.19 |
¡¨ |
100 |
¡¨ |
¡¨ |
¡¨ |
540 ~ 560 |
¡¨ |
- |
- |
|
2.20 ~ 2.99 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
80 ~ 100 |
¡¨ |
¡¨ |
- |
- |
|
3.00 ~ 3.99 |
¡¨ |
¡¨ |
610 ~ 630 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
- |
- |
|
4.00 ~ 4.49 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
100 |
500 ~ 600 |
|
4.50 ~ 5.30 |
¡¨ |
100 ~200 |
¡¨ |
¡¨ |
100 ~ 200 |
¡¨ |
¡¨ |
100 ~ 200 |
¡¨ |
|
5.31 ~ 5.49 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
580 ~ 600 |
¡¨ |
¡¨ |
¡¨ |
|
5.50 ~ 8.00 |
¡¨ |
¡¨ |
680 ~ 700 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
|
8.01 ~ 9.25 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
¨ç Diameter tolerace and ovality (barometer : mm)
| Diameter | Dia.Tolerance(§®) | Ovality(§®) | ||
| JIS | Our company | JIS(Below) | Our company | |
| Over 0.08 - 3.50 | 0 - 0.025 | 0 - 0.020 | 0.013 | 0.010 |
| Over 3.50 - 5.50 | 0 - 0.035 | 0 - 0.020 | 0.018 | 0.015 |
| Over 5.50 - 9.00 | 0 - 0.05 | 0 - 0.040 | 0.025 | 0.020 |
| Over 9.00 - | 0 - 0.06 | 0 - 0.050 | 0.030 | 0.025 |
¡¡
4. Stainless wire for Free-Cutting : A(1/8H), B(1/4H)
|
202M,303,402F |
|||||||
|
Dia.(mm) |
A type(1/ |
8H) |
B type(1/ |
4H) |
Weight (kg) |
||
|
T/S(kg/§®2) |
Coil Inner Dia.(§®) |
T/S(kg/§®2) |
Coil Inner Dia.(§®) |
||||
|
2.00 ~ 2.99 |
55 ~84 |
410 ~ 430 |
75 ~ 98 |
500 ~ 600 |
100 |
||
|
3.00 ~ 4.49 |
¡¨ |
610 ~ 630 |
¡¨ |
¡¨ |
¡¨ |
||
|
4.50 ~ 5.40 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
100 ~ 200 |
||
¡¡
5. Stainless wire for Reed
|
Type : 430 |
||||||
|
U s e |
Diameter(§®) |
T/S(kg/§®2) |
Tolerance(§®) |
Ovality(§®) |
¡¡ |
|
|
¡¡ |
0.70 ~ 1.29 |
100 ~ 115 |
¡¾0.005 |
0.005 And Below |
||
|
¡¡ |
1.30 ~ 2.20 |
¡¨ |
¡¾0.010 |
¡¨ |
||
|
REED |
2.21 ~ 2.50 |
95 ~ 110 |
¡¨ |
¡¨ |
||
|
¡¡ |
2.51 ~ 2.80 |
90 ~ 105 |
¡¨ |
¡¨ |
||
|
¡¡ |
2.81 ~ 3.00 |
85 ~100 |
¡¨ |
¡¨ |
||
|
REED FRAME |
3.30 ~ 3.99 |
75 ~ 95 |
¡¾0.030 |
0.020 And Below |
||
|
4.00 ~ 4.09 |
65 ~ 85 |
¡¨ |
¡¨ |
|||
|
4.10 ~ 4.99 |
60 ~ 80 |
¡¨ |
¡¨ |
|||
|
5.00 ~ 5.30 |
50 ~ 70 |
¡¨ |
¡¨ |
|||
6. Stainless wire for scrubber
|
Type : 430 |
|||
|
Diameter (§®) |
T/S(kg/§®2) |
Tolerance(§®) |
Ovality(§®) |
|
0.80 |
50 ~ 70 |
- 0.010 |
0.010 And Below |
|
- 0.030 |
|||
7. Nickl Coated Stainless Steel Wire : WPA(3/4H), WPB(FH)
|
Type : 304H |
|||||||
|
Dia. (mm) |
T/S(kg/§®2) |
Coil Inner Dia.(§®) |
Weight (kg) |
||||
|
WPA |
WPB |
¡¡ |
Bright |
Dull |
Bright |
Dull |
|
|
0.20 |
165 ~ 190 |
220 ~ 245 |
1 |
3 ~ 5 |
100 ~ 110 |
100 ~ 110 |
|
|
0.21 ~ 0.24 |
160 ~ 185 |
210 ~ 235 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
|
|
0.25 ~ 0.29 |
¡¨ |
¡¨ |
¡¨ |
5 ~ 10 |
¡¨ |
160 ~ 170 |
|
|
0.30 ~ 0.34 |
¡¨ |
¡¨ |
2 |
15 ~ 20 |
160 ~ 170 |
180 ~ 200 |
|
|
0.35 ~ 0.39 |
¡¨ |
¡¨ |
3 |
¡¨ |
¡¨ |
¡¨ |
|
|
0.40 |
¡¨ |
¡¨ |
5 |
20 |
180 ~ 200 |
¡¨ |
|
|
0.41 ~ 0.49 |
¡¨ |
200 ~ 225 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
|
|
0.50 ~ 0.59 |
¡¨ |
¡¨ |
10 |
25 ~ 30 |
¡¨ |
210 ~ 230 |
|
|
0.60 ~ 0.70 |
¡¨ |
¡¨ |
25 |
30 |
210 ~ 230 |
¡¨ |
|
|
0.71 ~ 0.79 |
150 ~ 175 |
190 ~ 215 |
¡¨ |
¡¨ |
¡¨ |
¡¨ |
|
|
0.80 ~ 1.00 |
¡¨ |
¡¨ |
¡¨ |
50 |
250 ~ 280 |
250 ~ 280 |
|
Remark Ovality, jump-up, and other specifications of ni-co stainless steel wire are same as the standard of general stainless steel spring wire.
¨ç Diameter tolerace and ovality (barometer : mm)
| Diameter | Tolerance(§®) | Ovality(§®) | ||
| JIS | Our company | JIS | Our company | |
| 0.181 - 0.45 | ¡¾0.010 | ¡¾0.008 | 0.010 | 0.008 |
| 0.451 - 1.80 | ¡¾0.015 | ¡¾0.010 | 0.015 | 0.010 |
| 1.801 - 3.20 | ¡¾0.020 | ¡¾0.015 | 0.020 | 0.015 |
| 3.201 - 7.00 | ¡¾0.030 | ¡¾0.025 | 0.030 | 0.025 |
| 7.001 - 9.00 | ¡¾0.050 | ¡¾0.040 | 0.050 | 0.040 |
¨è Jump-up
| Diameter (§®) | Max (§®) |
| - 0.50 | 40 |
| 0.51 - 4.00 | 30 |
| 4.01 - | 20 |
Character
of Our company Ni-Co Stainless Steel Wire
¢Á
Different from general stainless spring wires, Ni-Co spring wires are being
packed by automatic coiling machine at high speed
which can secure spring
quality uniform.
¢Á After spring forming work, temper color is not changeable
during tempering treatment.
¢Á
Easily welded and proper for electric & electronic purpose.
